Lessons from 20 Years of Food Recalls: How TraceGains Enables Proactive Safety Measures

by | November 20, 2024

In a world already reeling from global disruptions like the pandemic, supply chain upheavals, and growing consumer anxiety, news of food recalls pile on yet another layer of unease. With every headline announcing a new safety scare, consumers are left questioning what’s truly safe to eat. These recalls don’t just reflect a failure in food safety; they become flashpoints of trust in an industry already under intense scrutiny. As concerns around health and transparency continue to rise, food and beverage (F&B) companies must meet the moment, recognizing that proactive safety measures are more than a regulatory need—they’re essential to restoring and sustaining consumer confidence in turbulent times.

Over the last 20 years, foodborne pathogens like listeria and salmonella have consistently posed significant threats, making up around 40 percent of FDA recalls, while undeclared allergens account for another 28 percent. These two culprits alone reveal critical gaps in food safety practices that leave consumers vulnerable to health risks. For the F&B industry, these statistics underscore the urgent need for better monitoring, compliance, and real-time data to prevent contamination and labeling errors before they escalate into costly recalls.

With the impending implementation of FSMA 204, a regulation aimed at strengthening traceability for high-risk foods, the sector also faces mounting pressure to address long-standing operational gaps—particularly its well-known reliance on traditional spreadsheets, which aren’t the best tools for aiding risk reduction.

A study by TraceGains found that outdated practices and reliance on manual processes continue to expose F&B suppliers to significant risks. As consumers grow increasingly aware of food safety, the stakes are high for food manufacturers and suppliers to improve their processes to prevent these avoidable, and often costly, recall events.

When we asked F&B suppliers about the tools they use for day-to-day work tasks, we found that nearly half still rely on spreadsheets or paper mail.

Building on hard lessons for smarter, proactive food safety

While the food industry has made strides in safety practices—sometimes uncovering risks that lead to recalls—there’s still room to prevent these crises altogether. Here are four powerful lessons that can help companies take charge of their food safety practices and prevent costly recalls before they even begin: 

1. Lesson One: One source of truth—centralized supplier management 

Scattered supplier data leads to fragmented oversight—and that’s a risk no company can afford. Managing multiple suppliers through paper-based processes or siloed systems can create blind spots, allowing potential issues to slip through the cracks.

By centralizing supplier data in a single, accessible platform, businesses gain a comprehensive view of their supply chain. TraceGains makes this possible by providing a centralized database that consolidates all supplier information, making it easy to monitor, manage, and address any risks quickly. The key to preventing food recalls starts with having the right data, all in one place. 

2. Lesson Two: Compliance isn’t a checkmark—it’s a culture 

When it comes to food safety, compliance can’t be treated like a box to check off. It’s an ongoing commitment to upholding the highest standards of safety and quality. The F&B industry is navigating a web of constantly evolving regulations, and businesses must stay agile to keep up. Those who rely on outdated compliance tracking often miss regulatory changes, putting their operations—and public health—at risk.

With TraceGains, compliance isn’t just about meeting requirements once and forgetting about them. It’s about ensuring continuous monitoring of your suppliers’ certifications, health checks, and compliance status. Real-time compliance tracking means that every supplier stays up to date with the latest standards, minimizing risk and reducing the likelihood of falling behind on critical regulations. 

3. Lesson Three: Scorecard your success—performance drives safety 

The third lesson is that success is measurable. If you’re not tracking supplier performance, you’re missing out on valuable insights that can drive safer, more efficient food safety practices. The importance of regular assessments and scorecarding cannot be overstated. Without clear metrics, identifying potential issues before they escalate becomes a daunting task.

TraceGains makes supplier performance clear and measurable with automated scorecards. By evaluating key factors like food safety practices, quality standards, and regulatory compliance, businesses can quickly assess which suppliers are performing well and which ones need attention. A proactive approach to supplier scorecarding gives companies the power to act before issues snowball into costly recalls.

4. Lesson Four: Labeling matters —the first line of defense against allergen recalls 

Accurate labeling is critical for preventing allergen-related recalls, which account for a significant portion of food safety incidents. A small mistake in labeling can lead to major risks for consumers, especially when it comes to undeclared allergens. As regulations around allergen disclosure tighten globally, the pressure on food manufacturers to get it right has never been higher. 

This is where precise, automated solutions like TraceGains NutriCalc come into play. By integrating real-time data on ingredients, formulations, and allergens, NutriCalc ensures that labels are not only compliant with current regulations but also minimizes the risk of human error.

The future of food safety is digital

Food recalls aren’t going anywhere, but relying on outdated food safety practices just won’t cut it anymore. The game is changing, and transitioning to digital food safety management is both a regulatory necessity and a smart business strategy.

With the tools to monitor and manage food safety in real time, TraceGains helps companies reduce the risk of recalls, protect public health, and foster trust with consumers. Now is the time to adopt the digital tools necessary to safeguard the future of food safety.

See how TraceGains’ proactive recall solutions can help you stay ahead of food safety risks.

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